G2W40E CNC Rebar Bending Center
Strong Stability | Variable Frequency Control | Small Machining Error | Consistent Finished Products & Low Waste | Batch Processing of Rebars in Multiple Diameters
G2W40E CNC Rebar Bending Center Description
The horizontal steel bar bending center is CNC equipment for prefabricated rebar processing. It is widely used in infrastructure projects such as bridges, highways, tunnels, utility tunnels and precast component factories, ideal for mass forming of long rebars for box girders and cap beams.Adopting a horizontal double-head structure with servo + PLC numerical control, the machine performs bidirectional forward and reverse bending to produce stirrups, special-shaped plate rebars and long hook rebars. It supports multiple specifications of deformed steel bars with uniform finished dimensions and stable precision.The horizontal layout lowers the feeding height, reduces rebar springback and improves operation safety. The whole process including automatic feeding, positioning, bending and unloading greatly cuts manual work. Compared with traditional single-machine processing, it saves 2-3 operators and reduces labor intensity.When deployed in on-site rebar processing yards, it ensures stable rebar supply for projects, effectively solving practical pain points including large manual forming errors, low output and labor shortage, and raising the standardization level of rebar processing.
Main Feature:
- High-strength wear-resistant worktable guide rails with superior load-bearing capacity, resistant to abrasion and deformation under long-term heavy-duty continuous operation.
- Heat-treated bending dies with strong wear and impact resistance for long service life, suitable for mass continuous rebar processing.
- The CNC system comes with hundreds of built-in rebar forming templates for one-click calling. It supports rapid programming and processing of stirrups, cover rebars, hooks and special-shaped components.
- Integrated storage, feeding, bending, flipping and receiving, equipped with roller support racks for large load capacity and continuous feeding, greatly reducing manual work.
- Optional pneumatic clamping mechanism provides firm clamping with no risk of hydraulic oil leakage and low failure rate, suitable for dusty construction sites.
- Industrial touch HMI with visualized graphics for convenient parameter modification. It is intuitive and easy to learn; one operator can run the whole machine.
| Rebar diameter | Bending angle | Rebar diameter | Bending angle | |
| Bending capacity | φ6-φ22 | +180° | φ6-φ25 | +180° |
| -120° | -120φ | |||
| φ25 | +90° | φ28 | +90° | |
| -90° | -90° | |||
| Bending | 60 | |||
| speed | ||||
| Bending length accuracy | ±1 | |||
| Total power | 15KW | |||
| Machine size | ModelA 10.5*2.15*1.6(m) | |||
| ModelB 13.5*2.15*1.6(M) | ||||
| weight | 5.5(kg) | 6(kg) | ||
Horizontal Steel Bar Bending Center FAQ
Q: What types of steel bars can the horizontal steel bar bending center process, and what projects is it suitable for?
A: It can process stirrups, special-shaped slab bars and long-hook bars, and is compatible with various specifications of rebar. It is widely used in bridges, expressways, tunnels, pipe galleries and prefabricated component factories, ideal for mass forming of long steel bars for box girders and cover beams.
Q: What advantages does the horizontal double-head structure have compared with the vertical bending center?
A: The horizontal layout reduces the feeding height with smaller steel bar springback and higher operation safety. The double heads support bidirectional forward and reverse bending, delivering more stable processing of long bars and easier hoisting and feeding of large steel bars.
Q: What is the control system of the equipment and how about its processing accuracy?
A: It adopts servo + PLC numerical control system. Programs can be called with one click. Finished products feature consistent dimensions and stable precision, eliminating dimensional errors caused by manual bending and meeting the requirements for standardized production of prefabricated steel bars.
Q: How high is the automation level of this equipment and how many workers can it save?
A: It realizes automatic feeding, positioning, bending and unloading. Compared with traditional single-machine processing, it can reduce 2 to 3 operators, greatly cut manual labor intensity and ease the difficulty of labor recruitment on construction sites.
Q: What are the site requirements for the equipment, and is it easy to install for a new steel bar processing plant?
A: The machine boasts a high degree of integration with simple foundation construction and no complicated civil works. It occupies compact space, enabling rapid commissioning of on-site steel bar processing plants to steadily supply formed steel bars for projects.
Q: Is the daily maintenance of the equipment troublesome, and is fault troubleshooting convenient?
A: The CNC system comes with built-in fault alarm prompts, and key transmission components are well protected. Daily work only requires regular lubrication and iron scrap cleaning. The manufacturer can provide technical guidance, and the downtime for maintenance is short.
