Intelligent CNC Steel Bar Shearing Production Line

Machine Applications: This fully automated rebar shearing production line integrates bar shearing, conveying, and storage. It consists of five components: a raw material preparation rack, a conveyor track, a mechanical shear, a cut-to-length track, and a finished product collection mechanism. It utilizes a mechanical shearing system, resulting in a compact design, high shear force, and high output. It also features low noise, a long service life, uniform rebar cuts, and stable operation. This equipment is ideal for rebar processing and large-scale bridge construction.

Intelligent CNC Steel Bar Shearing Production Line Description

Maximum processing diameter	round steel（40mm)	Minimum manual cutting size	≥10mm
Steel bar transmission speed	58~62m/min	Minimum automatic cutting size	≥680mm
Maximum feeding length	120000mm	Minimum automatic conveying size	≥100mm
Maximum length of receiving material	12000mm	Storage bin classification number	2级
maximum shear force	≥120KN	Working voltage	380V
Effective cutter width	230mm	total power	21KW
Shear frequency (air cutting)	20~23 times/min	working temperature	-10~50°
Maximum feeding width	250mm	Working pressure	≥0.4Mpa
Maximum feeding width of receiving material	250mm	average power consumption	13kw/h
Cutting length range	680~11000mm	Equipment weight	≥9t
Cut length error	±5mm	Machine size	2600035001700
The processing efficiency per shift (8 hours) is about 60 tons of rebar

Operating Procedure

First, confirm that the machine is connected to the power supply and the power switch is turned on.
The feeding worktable should be level with the lower part of the cutter; the table length can be set according to the length of the processing material.
Before starting the rebar processing equipment, check and confirm that the cutter has no cracks, the tool holder bolts are tightened, and the protective cover is secure.
Rotate the pulley to check the gear meshing clearance and adjust the cutter gap.
After starting, run the machine idle first. Only continue working after confirming that all transmission parts and bearings are operating normally.
If abnormal operation, unusual noise, or cutter tilting is found in the rebar cutting line, stop the machine immediately for inspection and repair.
After completing work, cut off the power supply and use a steel brush to clean debris from between the cutters.

Performance Features
1. Imported PLC and CNC control ensure cutting precision, with a high degree of automation and high accuracy of finished products.
2. Anti-jump automatic pressing device provides extremely high safety.
3. Multi-level finished product storage mechanism ensures long-term stable operation.
4. Modular combination allows selection of different configuration modes as needed.
5. Bidirectional discharge design doubles the stacking capacity of finished products.
6. Movable platform design greatly reduces labor intensity.
7. The main machine is equipped with an automatic lubrication system to ensure reliable working conditions.
8. The control system is composed of well-known domestic and international brands.